Product Description

1.Feature Introduction:
1. Diverse travel specifications meet the needs of continuous welding operations on large components; the ground rail structure boasts wear and corrosion resistance, enabling stable operation for extended periods in harsh industrial environments and reducing maintenance frequency.
2. The composite vision system features both large and small viewing distances. Large viewing distance enables coarse positioning (750 - 1800mm) and rapid scanning (600mm/s), automatically matching the work piece's A/B surfaces and start/end directions. Small viewing distance enables precise positioning (550-750mm), providing alignment and correction, accurately identifying straight welds, vertical welds, and fillet weld positions, thus resolving assembly errors.
3. In rigorous testing, it operated continuously for 480 hours at 100% speed with zero failures and zero accuracy loss. This extended, uninterrupted operation significantly boosts production efficiency, increasing it by 300%, powerfully empowering enterprise development.
4. The intelligent control system features customizable parameter modeling, a built-in welding process library, and support for adding custom welding processes, as well as work piece model fixtures. Welding process library parameters can also be flexibly adjusted, with diverse settings to fully meet your personalized needs, ensuring perfect fit for every weld and helping you overcome various challenges.
5. Manpower is streamlined; only 2 operators and 1 hoisting worker are required to efficiently complete the welding production task of 10 robots within 24 hours. Compared to traditional methods, the installation period is significantly shortened, allowing projects to be put into production quickly, seizing the market advantage and initiating high-efficiency production.
Recommended models:
| Product Name |
Intelligent Welding Robot Work Station |
| Model |
KR-A |
| Brand Name |
KNOPPO |
| Laser Power |
2000H |
| Bed Structure |
Fully Enclosed Rail-mounted |
2.Equipment Configuration List
| Name |
Quantity |
Brand Specification |
Brand Country/Region |
| Equipment Model |
1set |
KR-A |
CHINA |
| Robot Body Model |
1set |
2000H |
CHINA |
| Welding Machine |
1set |
KNOPPO |
CHINA |
| Wire Feeder |
1set |
KNOPPO |
CHINA |
| Cooling Water Tank |
1set |
KNOPPO |
CHINA |
| Welding Torch |
1set |
Anti-Collision Welding Torch |
CHINA |
| Torch Cleaning Station |
1set |
JINYU 2000 |
CHINA |
| External Axis Servo Motor |
2set |
Leadshine |
CHINA |
| Robot Body Driver |
supporting |
TSINO DYNATRON |
CHINA |
| System |
supporting |
BOCHU 2800 Teachless |
CHINA |
| Ground Rail Model |
1set |
Fully Enclosed Type |
CHINA |
| Guide Rail |
supporting |
SHAC-30 |
CHINA |
| Rack |
supporting |
RackM2 |
CHINA |
| Cable |
supporting |
ECHU or ZHAOLONG |
CHINA |
| Drag Chain |
supporting |
YGESTE-High-speed Fully Enclosed Type |
CHINA |
| Optional Configuration |
| Guide Rail |
1set |
HIWIN |
CHINA |
3.Device configuration parameters
| Welding Body Model |
KR-A |
| Axis |
6-Axis |
| Motion radius |
2000mm |
| Power capacity |
4.5KVA |
| Payload |
6KG |
| Repeatability |
±0.05mm |
| Robot mass |
313KG |
| Integrated air hose |
Φ 10 |
| Protecion class |
IP56/IP67 |
| Signals |
Default I/0: 16 Dl/16 DO,24VDC |
| Install |
Floor-mounted/Bracket-mounted/Ceiling-mounted |
| Fu lly Enc losed Trave l ing Ground Rail |
| Load capacity |
1000KG |
| Positioning accuracy |
±0.05mm |
| X-axis rail length |
10000 mm |
| Travel rail dimensions |
1000X11600 mm |
| Maximum travel speed |
45m/min |
Detailed Photos
Composite vision with strong resistance to intense light interferenceLarge viewing distance for coarse positioning (750-1800mm), rapid scanning (600mm/s), automatically matching work piece A and B surfaces and start/end directions. Small viewing distance for fine positioning (550-750mm), performing positioning and correction, accurately identifying the position of straight welds, vertical welds, and fillet welds.
Intelligent System, Customizable Parameters
The intelligent control system features customizable parameter modeling, a build-in welding process library, and support for adding custom welding processes , as well as support and fixtures for the work piece model. Welding process library parameters can also be flexibly adjusted, with diverse settings to fully meet your personalized needs, ensuring every weld is perfectly matched and helping you overcome various challenges.
Precise Automatic Obstacle Avoidance Through Welding Holes
Automatic path planning ensures smooth, collision-free welding torch avoidance and stable transitions around holes; dynamic compensation algorithms guarantee uniform weld formation, conforming to international standards.
Fully Automated Weld ng Torch Slag Removal
The torch nozzle is cleaned after welding, leaving no residual slag; no manual intervention is required, avoiding downtime and increasing single-machine efficiency by 25%; the slag removal force is
adaptively adjusted to protect the torch nozzle from damage and extend its service life by 30%; it is compatible with continuous welding scenarios, ensuring stable weld quality.
Automatic Process Matching
Instantly adapts to optimal welding parameters based on material type and thickness. Whether for confined-space welding or complex multi-angle operations, our flexible 9-axis system delivers flawless seams with precision.
Digital Twin
The same software virtual environment supports both offline and online operations, enabling rapid simulation of welding postures and seam tracking movements. Integrated with automatic obstacle avoidance algorithms, it generates optimal welding paths instantly without requiring professional intervention.
Company Profile
Knoppo Automation is one of the world's leading manufacturers of high-tech industrial laser solutions, dedicated to providing laser intelligent equipment solutions and enabling our customers in various branches around the world to become more efficient and competitive. With more than 15,000 laser cutting systems in the market and a rapidly increasing global base, Knoppo Automation is in a favorable position to serve the international customer base, guaranteeing highest quality and shortest response times in already more than 100 countries. Our focus is on the innovation, continuous improvement and rapid development of technologies, all of which aim to increase efficiencies and flexibility, minimize costs while generating the highest levels of environmental friendliness and sustainability to our all benefit. We aim to provide key technologies and customized integration solutions for Industry 4.0 and smart factories, helping enterprises to make perfect use of the many opportunities arising in the digital age.
The product range not only comprises of flat sheet cutting systems in various designs and dimensions, but also of laser tube cutting systems, CO2 laser cutting engraving machine , laser marking machine etc . With our focused, highly skilled and experienced R & D team and a perfectly equipped and trained systematic after-sales technical department, we truly provide customer-oriented service experience.
